Disclaimer: There are affiliate links in this post. At no cost to you, I get commissions for purchases made through links in this post.

🥇 6.4 Powerstroke owners: How to save your engine.

Table of Contents

The 6.4 Powerstroke is a force to be reckoned with…When it’s running.

Don’t worry, we have rounded up the best parts to keep your 6.4 Powerstroke running, gain power, and MPG.

6.4 Powerstroke “Bulletproof” includes:

DPF Delete

EGR Delete

S&B Cold Air Intake

SCT or H&S Tuner

HOW DOES THIS MAKE MY 6.4 “Bulletproof”?

  • DPF Delete- The DPF (Diesel Particulate Filter) is designed to filter soot out of the exhaust of your engine. When the filter is full it is cleaned by injecting fuel in No.7 and No.8 cylinders on the exhaust stroke. This unburnt fuel travels through the exhaust valve through the turbo’s and down to the DPF where it is burned to clean the soot from the filter. During this process it creates an EXTREME amount of heat which can lead to engine damage such as damaged pistons, cylinders, camshafts, engine bearings, lifters, and valve terrain. Removal of this system increases engine life, performance and drastically improves MPG.
  • EGR- The EGR system recycles exhaust from the engine back into the intake. Before it is recycled back it is cooled in the EGR cooler. This cooler can leak due to EXTREME heat and cause engine damage such as hydro locking that may bend connecting rods. The EGR delete removes the coolers stopping exhaust from being recycled back into the intake.
  • Tuner- The tuner is required to be able to Delete the EGR and DPF. It will also improve performance and MPG.
  • S&B Cold Air Intake- After you delete the EGR the engine requires more fresh air. In some cases the factory air cleaner and box cannot flow enough air so a new intake is used.

🥇 Top Best Selling 6.4 Powerstroke on AMAZON

#1 6.4 Powerstroke Tuners

This post on the 6.0 Bros is all about the best tuner for your 6.0 Powerstroke. there are a lot of tuners or programmers out there for the 6.0 Powerstroke including edge products, banks power, and of course sct. Now in this post, we talk about why the SCT is the best programmer for the 6.0 Powerstroke! we discuss the reasons why we feel the SCT programmer is the best out there for the 6.0 Powerstroke! This video is all about the best programmer for the 6.0 Powerstroke! 6.0 Powerstroke best tuner. 6.0 Powerstroke best programmer. Now if you’re doing a 6.0 Powerstroke build you’re going to need to have a tuner of some kind.

Top 3 for the best tuner for your 6.4 Powerstroke

#2 6.4 Powerstroke Exhaust

Performance Exhaust Systems increase horsepower and torque. They improve your fuel economy and are constructed with only the most durable materials and exquisite attention to detail to give you years of worry-free performance! Watch us go over all the features that make Flo Pro diesel exhaust stand out, above the competition. Could Flo Pro be the best diesel truck exhaust system? You decide.

#3 6.4 Powerstroke Intakes

DefdeleteKits.com carries all the top brands of Diesel Performance Cold Air Intake Kits and Air Filters like those from AFE. For improved Ford, Powerstroke Diesel Performance adds an intake system for more horsepower and torque with better airflow and filtration than your OEM intake.

#4 6.4 Powerstroke EGR Delete

Welcome to another installment on the six-liter diesel engine we are committed to educating you in the entire 62 diesel community on how to properly diagnose and bulletproof the six-liter diesel engine four years of reliable service today we’re going to clear up some misconceptions regarding EGR delete .
If you have a bad EGR cooler or if you’re simply looking to prevent an EGR cooler failure you might have come across something that is called an EGR delete before you get any further along in your purchasing decision let’s take just a few minutes to make sure that you have all the information to make the best decision towards achieving or truly reliable truck beyond the legality of an EGR delete.

Diesel EGR delete for  6.4 Powerstroke
Diesel EGR delete for 6.4 Powerstroke

#5 6.4 Powerstroke Coolant Filter

Filter Kit for the Ford Powerstroke 6.4L is a bypass-style system that filters a small amount of the coolant on each pass. By using a spin-on filter it makes it easy for you to change your coolant filter at regular intervals. These filters will remove all solid particles. Install a coolant filter in order to extend the longevity of your cooling system components. Typically you will use 3 filters in the first 9 months. Once the initial 9 months has passed you will only need to change the filter 1 time a year.

If you want to get as much life as you can out of your 2003 to 2007 f250 or f3 50s 6-liter power stroke then you’re going to need both a coolant filtration system and a bypass oil filtration system. This powerful kit from sinister diesel allows you to add both your six-liter power stroke


6.4 Powerstroke Performance and Reliability starts with choosing the right tuner.

H&S Mini Maxx Tuner

It doesn’t matter what Diesel Engine you have, the Mini Maxx Tuner is great for all applications. But in the 6.4 Powerstroke it is the absolute best tuner you can find. Starting with the ergonomics of the Mini Maxx itself, it is a compact package that packs a huge punch, with a large display for easy reading of the important stats, very easy-to-use interface and all of the important information is right where you need it.

🥇 6.4 Powerstroke owners: How to save your engine. 1

With 4 selectable pre-loaded power modes from stock to an additional 120HP with shift on the fly. But the most important feature of this 6.4 Powerstroke tuner is the fact that it allows you to delete the DPF system from your truck this will boost performance, MPG and most importantly the reliability of your 6.4 Powerstroke.

Click here for pricing and availability


🥇 6.4 Powerstroke owners: How to save your engine. 2

Click here for pricing and availability

Spartan Phalanx II Flash Console

Want to add 250HP to your 6.4 Powerstroke? Well look no further than the Spartan Phalanx II Flash Console with this programmer is not the typical size fits all, this is a performance-focused absolute monster of a tuner. With features like a full line of parameter monitoring and data logging the Phalanx is for 6.4 Powerstroke owners looking for serious power and performance.

The Phalanx II Flash Console allows users to monitor virtually every key factor of their engine’s performance, from EGT’s to oil temp and fuel rail temp, much like the Mini Maxx the Phalanx II also offers DPF Delete which is key to making your Powerstroke full of power and reliability.

DPF-R DPF Delete Tuner

If you’re working with a tight budget but still want solid performance and the ability to delete your DPF, the DPF-R tuner is the way to go for your 6.4 Powerstroke. This very simple tuner doesn’t provide all of the flashiness of the Mini Maxx Tuner or the Phalanx II Tuner but it does deliver everything it promises.

🥇 6.4 Powerstroke owners: How to save your engine. 3

Doing the DPF delete on your 6.4 Powerstroke is one of the absolute best modifications that you can do if you want to boost MPG and let your engine breathe. This tuner is just the first step in making the DPF delete easy, check out our DPF Delete Parts Roundup for more info!

Click here for pricing and availability

Delete the DPF with an Exhaust Upgrade

🥇 6.4 Powerstroke owners: How to save your engine. 4
Whether you want a full turbo back DPF Delete system or just a DPF Delete pipe, we’ve found the best options for your 6.4 Powerstroke.

Click here for pricing and availability

The 4″ MBRP Installer Series.

This lightweight and economical exhaust for your 6.4 Powerstroke will leave you with a grin from ear to ear once you fire it up the first time. With a DPF and Muffler delete this will add some serious power to your Powerstroke, most importantly it will eliminate the DPF which is the cause of many 6.4 Powerstroke owners’ headaches.

Weighing in at only 20lbs this system also offers a significant weight savings overstock.

aFe Mach Force XP DPF Delete Pipe

🥇 6.4 Powerstroke owners: How to save your engine. 5

This is the alternative if you’re not looking to go full turbo back. This aFe Mach Force XP DPF Delete Pipes a 2″ to 4″ pipe that bolts right up to your factory exhaust system. This pipe provides maximum flow and eliminates the hassle caused by a DPF filter providing better HP, TQ, and MPG.

Click here for pricing and availability

Choosing the right Cold Air Intake for your 6.4 Powerstroke.

🥇 6.4 Powerstroke owners: How to save your engine. 6

Click here for pricing and availability

aFe Power Magnum FORCE dry filter.

This intake is by far the best cold air intake you can add to your 6.4 Powerstroke. Everyone knows an engine loves cold air and that is especially true with a Diesel, don’t make your engine try to suck through the factory snorkel anymore, let it breathe with this aFe cold air intake setup.

This unit features a 3 stage dry filter that is reusable and is also oil-less. Oiled filters are great for catching fine particles but they are no match for aFe’s 3 step filter, plus you have the added benefit of not having a sticky red mess under the hood. Oiled filters have also been known to be problematic as the oil can get sucked into the intake tube clogging sensors and oiling up your intake.

This filter alone outflows the stock set up by 26% and you will see a 13 HP increase over stock!


S&B Filters Cold Air Intake

🥇 6.4 Powerstroke owners: How to save your engine. 7

S&B offers a great product also, this filter outflows the stock system by 23.3%. That will mean a serious boost in your Horsepower, Torque, and Fuel Efficiency. With a reusable oiled filter, this intake will keep maintenance costs down, rather than replacing air filters you simply clean them off and reinstall. As soon as you hook this up to your 6.4 Powerstroke you will notice an immediate difference in the dramatic reduction in turbo lag. By allowing the engine and more importantly the turbo to breathe easy you guarantee added HP and a lower 0-60 time which will really come in handy when you’re towing a trailer down the road and need to get over quickly.

Click here for pricing and availability

Block off your EGR before it’s too late!

Sinister Diesel EGR Block Off Kit

🥇 6.4 Powerstroke owners: How to save your engine. 8

If you’re thinking about whether or not you really need an EGR block off, take a look down your intake manifold. You will see built-up soot all over the place, this is caused by your EGR. This will end up costing you thousands when it causes sensors to start failing. Don’t continue to have performance robbed from your 6.4 Powerstroke, this Sinister Diesel EGR kit is the best bang for your buck and will keep your truck running for years to come.

Click here for pricing and availability

Get a Coolant filter if you care about your 6.4 Powerstroke. 

Sinister Diesel Coolant Filter

🥇 6.4 Powerstroke owners: How to save your engine. 9

Your 6.4 Powerstroke has a cast block, this means that there is still casting sand that breaks loose from your block and it is flowing through your coolant system. Before this causes a nightmare at the mechanic shop for your truck add this cheap and effective upgrade.

Click here for pricing and availability

That wraps it up. After making these cheap and effective modifications to your 6.4 Powerstroke you will be a very happy Diesel Driver. The 6.4 is still lightyears ahead of the 6.0 in terms of reliability but you do not want to have your $60,000 truck turn into a lawn ornament for Chevy guys to laugh at. Roll coal all over them by upgrading your ride!




Click to rate this post!
[Total: 3 Average: 4.3]

Leave a Comment